Gravity casting machines: GÖLNER casts up to 2.5kg with materials AlSi10Mg, AlSi9Cu3, and AlSi6Cu2. On heat-chamber machines we are founding: ZnAl4Cu1. On cold-chamber machines we are founding: AlSi12, AlSi9Cu3, in ZnAl4Cu1.


AGIS ZAVORE D.D.
Rajšpova ulica 16
2250 PTUJ, Slovenia

Telephone directory

Phone: +386 02 780-7800
Fax: +386 02 778-2211

www.agis-zavore.si
info@agis-zavore.si

PRESENTATION OF TECHNOLOGIES AND MACHINE PARK

 

Our production program is orientated on braking system of pneumatic and hydraulic brakes. All braking elements are requiring accurate and quality machining. For assurance of quality of our products, we are using adequate machine park. 

 

 

DIE AND GRAVITY CASTING

In the area of casting we have at our disposal machines with capacities from 200 KN up to 3300 KN. Those are:

- TRIULZI CAST.

1800KN casts  up to 0.5kg, gross weight

- TRIULZI CAST.

2400KN casts up to 0.8kg, gross weight

- TRIULZI CAST.

3330KN casts up to 1.2kg, gross weight

- BUEHLER 3D CLASIC 5300KN casts up to 1.2kg, gross weight
- GOELLNER - 2x Gravity casting

 

In our company, AGIS-Brakes, d.d., we have 200 employees of different profiles – from casters, metal workers, controllers, technicians, engineers, economists and managers.

 TURNING

For assuring of turning capacities we use numerically controlled machins. For pretentious handling we are using:

- INDEX ABC GERMANY
- INDEX GB65 GERMANY

- GILDEMEISTER GDS-65 CNC (double spindle)

GILDEMEISTER ITALY

- MORI SEIKI SL15 MORI SEIKI JAPAN
- MORI SEIKI SL25 MORI SEIKI JAPAN

- BRINKMANN Z120 CNC (double spindle) - 2x

BRINKMANN GERMANY

- BRINKMANN DEF175 CNC (double spindle)

BRINKMANN GERMANY

- HYUNDAI CNC HiT8S (8 tools)

HYUNDAI KOREA

- HYUNDAI CNC HiT8S (12 tools) - 2x

HYUNDAI KOREA

- HYUNDAI CNC HiT20M - 2x

HYUNDAI KOREA

- HYUNDAI - KIA SKT100

HYUNDAI KOREA

- HYUNDAI - KIA SKT21 LMS HYUNDAI KOREA
- HYUNDAI - KIA SKT15 LMS HYUNDAI KOREA
- ROMI G15SM ROMI BRASIL

 DRILLING

For assuring of drilling capacities we use numerically controlled machins. For pretentious handling we are using: 

- STAMA MC014 - 2x

STAMA GERMANY

- STAMA 526 COMPACT

STAMA GERMANY

- STAMA MC320 - 2x

STAMA GERMANY

- KONDIA B500 - 2x SPAIN
- HYUNDAI SPT550D - HYUNDAI KOREA
- STAMA MC021 STAMA GERMANY

 

All numerically controlled machines are connected into computer network over DELOG program server, where technologists are programming and simulating handlings.

 

DURING-STAGE AND FINAL WASHING 

 

For rough washing of very oiled products (Braking cylinders after honing and renewed elements) we use washing in hot bath in a tub, while for fine, end washing we use industrial washing machine GFO from Germany. Machine is completely automated. All stages of the washing (rough washing, fine washing, out washing and drying with hot air) are being programmed. Products are placed into steel baskets in a turning case, which is rotating, while trough side holes is splashing washing liquid under pressure which is washing the products.

 

IMPREGNATION

 

For tightening of micro porous pores on products, we use impregnation device, line, from a German company MALDANER. Impregnation source is special impregnation pitch. Procedure of impregnation is giving extremely good results. We are impregnating elements from Al-composition and ZN-composition.

 

 

SANDING

For cleaning of the products from Al composition, grey casting and other materials we use a close automated sander. Cleaning is being done with a help of the steel balls of very fine granulation.

  

MEASURING FACILITY

 

For reception of goods, confirmation of series and other measurements we are using measuring facility, which has in its disposal quality optical, mechanical and digital measuring devices as:

 

Measures for measuring length, angles, roughness, hardness, stretching, pressure.

Etalons: measuring hammers, rings, cylinders

Measurements: 3D measuring with FERANTE (SCO), movable measurements, micrometers, belt meters, measure clocks, libels, anglers, protractors, rulers (linear, hair), altitude meters, measure devices (one, two coordinate, like tool microscope, dividing head, profile projector), device for measuring roughness.

Other measurements equipment: Measurement of hardness (Vickers, Brinel, shore A)

We have presented just a specific group of working devices. We hope that you got a certain picture or image of our possibilities of eventual handling of your products with this presentation. In case you are interested for any further information, we kindly ask you to visit us.

  IT sirius